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Re: Throttle position discrepancy

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  #1  
Old   
Chris Bartram
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-07-2007 , 05:29 AM






Bob Smith wrote:
Quote:
I have an 03 2.0 dti Signum, and the engine management light keeps coming on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local garage
to get the codes read, and they said it gave a throttle position discrepancy
code. He said their kit did not go into detail or carry out any kind of
testing, and a VX dealer would be able to. There are several things it
could be, and his only way of diagnosing would be to throw expensive parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my old
favourite the idle control valve off my R reg veccy. Is stickyness usually
the case, or is it a replacement job (I know VX replace ICV rather than
clean them out).

Bob


I don't know about Vauxhalls, but VW/Audi etc cars with drive-by-wire
throttles have a dual-track throttle position (or rather accelerator
position) sensor. If one track reads much different to the other, then
you get this error. Clean or replace the sensor would be my suggestion.


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  #2  
Old   
Tim..
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-07-2007 , 06:55 AM







"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote

Quote:
I have an 03 2.0 dti Signum, and the engine management light keeps coming
on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local
garage
to get the codes read, and they said it gave a throttle position
discrepancy
code. He said their kit did not go into detail or carry out any kind of
testing, and a VX dealer would be able to. There are several things it
could be, and his only way of diagnosing would be to throw expensive parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my old
favourite the idle control valve off my R reg veccy. Is stickyness
usually
the case, or is it a replacement job (I know VX replace ICV rather than
clean them out).
On these, there is a vacuum operated butterfly in the inlet manfold, these
often get gummed up / partially seized because of the dreadful way the EGR
system works! Dismantle the pipework check and clean this first. Also check
the diaphragm is not split. Check all the vacuum pipes to it, and to the
control valves.

Also check the oil level- the vacuum pump is the first to knacker from poor
lubrication. (also infrequent oil changes- the 20k intervals are a joke)

If it is no better at all, have the codes re-read, and and if they are the
same as before, replace the PPS.

Tim..




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  #3  
Old   
moray
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-07-2007 , 09:38 AM




"Tim.." <the.farm.no (AT) spam (DOT) btinternet.com> wrote

Quote:
"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news2C%h.318558$6P2.6361 (AT) newsfe16 (DOT) phx...
I have an 03 2.0 dti Signum, and the engine management light keeps coming
on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local
garage
to get the codes read, and they said it gave a throttle position
discrepancy
code. He said their kit did not go into detail or carry out any kind of
testing, and a VX dealer would be able to. There are several things it
could be, and his only way of diagnosing would be to throw expensive
parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my old
favourite the idle control valve off my R reg veccy. Is stickyness
usually
the case, or is it a replacement job (I know VX replace ICV rather than
clean them out).

On these, there is a vacuum operated butterfly in the inlet manfold, these
often get gummed up / partially seized because of the dreadful way the EGR
system works! Dismantle the pipework check and clean this first. Also
check the diaphragm is not split. Check all the vacuum pipes to it, and to
the control valves.

Also check the oil level- the vacuum pump is the first to knacker from
poor lubrication. (also infrequent oil changes- the 20k intervals are a
joke)

If it is no better at all, have the codes re-read, and and if they are the
same as before, replace the PPS.
Pretty much what Tim said.
Do you know what codes were stored?
Throttle Discrepency sounds like the actual pedal being faulty, but I'm sure
that should cause the engine not to rev.

The Vacuum pipe spliting is very common on these, and the usual culprit is
the joining peice going to the solenoid control valve that's attached to the
bonnet landing panel. Easiest way to check is with a vacuum gauge. You
should get at least 0.7bar of vacuum at the supply to all the solenoid
valves (should be done with the engine hot, as that's when a weak vacuum
pump will show up the most). Any less, and the turbo wastegate doesn't hold
shut properly under full boost (it's vacuum controlled on these), leading to
Critical System Malfunction codes being stored, and the ECU then goes into
limp home mode.




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  #4  
Old   
moray
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-12-2007 , 01:04 PM




"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote

Quote:
"Tim.." <the.farm.no (AT) spam (DOT) btinternet.com> wrote in message
news:vtCdnVl4muD2jqLbnZ2dnUVZ8vmdnZ2d (AT) bt (DOT) com...

"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news2C%h.318558$6P2.6361 (AT) newsfe16 (DOT) phx...
I have an 03 2.0 dti Signum, and the engine management light keeps coming
on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local
garage
to get the codes read, and they said it gave a throttle position
discrepancy
code. He said their kit did not go into detail or carry out any kind of
testing, and a VX dealer would be able to. There are several things it
could be, and his only way of diagnosing would be to throw expensive
parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my old
favourite the idle control valve off my R reg veccy. Is stickyness
usually
the case, or is it a replacement job (I know VX replace ICV rather than
clean them out).

On these, there is a vacuum operated butterfly in the inlet manfold,
these often get gummed up / partially seized because of the dreadful way
the EGR system works! Dismantle the pipework check and clean this first.
Also check the diaphragm is not split. Check all the vacuum pipes to it,
and to the control valves.

Also check the oil level- the vacuum pump is the first to knacker from
poor lubrication. (also infrequent oil changes- the 20k intervals are a
joke)

If it is no better at all, have the codes re-read, and and if they are
the same as before, replace the PPS.

I took it back to the garage that read the codes - I asked them to check
all the pipes etc while it was in for an oil change, and they found
nothing wrong.

I wanted to book it in for them to strip it down to clean out the throttle
assembly. He seems to think it is something electronic? He says he will
strip it down and clean it if I insist, but does not think it is gummed
up. Is gumming up the most common problem? If the EGR comes in the flow
before the throttle, then I would go with this (from my ICV / crank gas
gumming up / fitting oil trap fixing it experience), but he thinks it is
unlikely.

Symptoms other than engine light/limp home include slow acceleration /
seems like wrong gear selected all the time, no acceleration until 2000
revs. It feels like turbo lag, and on a couple of occasions the engine
light came on just as the engine started picking up (I assume the ECU gave
up waiting for the throttle to move just as it started moving). Does this
point to any common problem?
Diesels generally don't have throttle assemblies, and certainly not this one
anyway.
What Tim is talking about, is the swirl control valves, but they generally
don't cause the symptoms you're having.

Sounds very much like a vacuum problem, or a MAF (mass air flow) sensor
problem.
Lack of vacuum will give those exact problems, and so could a faulty MAF
sensor.




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  #5  
Old   
Bob Smith
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-13-2007 , 05:19 AM




"moray" <mtb_hyphen_rules (AT) hotmail (DOT) co.uk> wrote

Quote:
"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news:HH71i.229666$ZA5.120241 (AT) newsfe15 (DOT) phx...

"Tim.." <the.farm.no (AT) spam (DOT) btinternet.com> wrote in message
news:vtCdnVl4muD2jqLbnZ2dnUVZ8vmdnZ2d (AT) bt (DOT) com...

"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news2C%h.318558$6P2.6361 (AT) newsfe16 (DOT) phx...
I have an 03 2.0 dti Signum, and the engine management light keeps
coming on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local
garage
to get the codes read, and they said it gave a throttle position
discrepancy
code. He said their kit did not go into detail or carry out any kind
of
testing, and a VX dealer would be able to. There are several things it
could be, and his only way of diagnosing would be to throw expensive
parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct
lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my old
favourite the idle control valve off my R reg veccy. Is stickyness
usually
the case, or is it a replacement job (I know VX replace ICV rather than
clean them out).

On these, there is a vacuum operated butterfly in the inlet manfold,
these often get gummed up / partially seized because of the dreadful way
the EGR system works! Dismantle the pipework check and clean this first.
Also check the diaphragm is not split. Check all the vacuum pipes to it,
and to the control valves.

Also check the oil level- the vacuum pump is the first to knacker from
poor lubrication. (also infrequent oil changes- the 20k intervals are a
joke)

If it is no better at all, have the codes re-read, and and if they are
the same as before, replace the PPS.

I took it back to the garage that read the codes - I asked them to check
all the pipes etc while it was in for an oil change, and they found
nothing wrong.

I wanted to book it in for them to strip it down to clean out the
throttle assembly. He seems to think it is something electronic? He
says he will strip it down and clean it if I insist, but does not think
it is gummed up. Is gumming up the most common problem? If the EGR comes
in the flow before the throttle, then I would go with this (from my ICV /
crank gas gumming up / fitting oil trap fixing it experience), but he
thinks it is unlikely.

Symptoms other than engine light/limp home include slow acceleration /
seems like wrong gear selected all the time, no acceleration until 2000
revs. It feels like turbo lag, and on a couple of occasions the engine
light came on just as the engine started picking up (I assume the ECU
gave up waiting for the throttle to move just as it started moving).
Does this point to any common problem?

Diesels generally don't have throttle assemblies, and certainly not this
one anyway.
What Tim is talking about, is the swirl control valves, but they generally
don't cause the symptoms you're having.

Sounds very much like a vacuum problem, or a MAF (mass air flow) sensor
problem.
Lack of vacuum will give those exact problems, and so could a faulty MAF
sensor.

Would it cause the throttle position discrepancy engine code? I would
expect it to be actuated by a stepper motor rather than vacuum.

Bob



--
Posted via a free Usenet account from http://www.teranews.com



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  #6  
Old   
moray
 
Posts: n/a

Default Re: Throttle position discrepancy - 05-13-2007 , 06:31 AM




"Bob Smith" <bob@nospamplease> wrote

Quote:
"moray" <mtb_hyphen_rules (AT) hotmail (DOT) co.uk> wrote in message
news:f24vjm$4kg$1$8302bc10 (AT) news (DOT) demon.co.uk...

"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news:HH71i.229666$ZA5.120241 (AT) newsfe15 (DOT) phx...

"Tim.." <the.farm.no (AT) spam (DOT) btinternet.com> wrote in message
news:vtCdnVl4muD2jqLbnZ2dnUVZ8vmdnZ2d (AT) bt (DOT) com...

"Bob Smith" <bobsmith65 (AT) spoo (DOT) Usenet-News.net> wrote in message
news2C%h.318558$6P2.6361 (AT) newsfe16 (DOT) phx...
I have an 03 2.0 dti Signum, and the engine management light keeps
coming on
(3 times in the last week), and the engine switching to limp home mode
(until I turn the ignition off and on again). I took it to the local
garage
to get the codes read, and they said it gave a throttle position
discrepancy
code. He said their kit did not go into detail or carry out any kind
of
testing, and a VX dealer would be able to. There are several things
it
could be, and his only way of diagnosing would be to throw expensive
parts
at it one at a time.

Is there a common fault on these engines? I have noticed a distinct
lag
(like turbo lag) recently, and am thinking it is either the actuator
becoming weak, or the throttle being sticky/gummed up, just like my
old
favourite the idle control valve off my R reg veccy. Is stickyness
usually
the case, or is it a replacement job (I know VX replace ICV rather
than
clean them out).

On these, there is a vacuum operated butterfly in the inlet manfold,
these often get gummed up / partially seized because of the dreadful
way the EGR system works! Dismantle the pipework check and clean this
first. Also check the diaphragm is not split. Check all the vacuum
pipes to it, and to the control valves.

Also check the oil level- the vacuum pump is the first to knacker from
poor lubrication. (also infrequent oil changes- the 20k intervals are a
joke)

If it is no better at all, have the codes re-read, and and if they are
the same as before, replace the PPS.

I took it back to the garage that read the codes - I asked them to check
all the pipes etc while it was in for an oil change, and they found
nothing wrong.

I wanted to book it in for them to strip it down to clean out the
throttle assembly. He seems to think it is something electronic? He
says he will strip it down and clean it if I insist, but does not think
it is gummed up. Is gumming up the most common problem? If the EGR
comes in the flow before the throttle, then I would go with this (from
my ICV / crank gas gumming up / fitting oil trap fixing it experience),
but he thinks it is unlikely.

Symptoms other than engine light/limp home include slow acceleration /
seems like wrong gear selected all the time, no acceleration until 2000
revs. It feels like turbo lag, and on a couple of occasions the engine
light came on just as the engine started picking up (I assume the ECU
gave up waiting for the throttle to move just as it started moving).
Does this point to any common problem?

Diesels generally don't have throttle assemblies, and certainly not this
one anyway.
What Tim is talking about, is the swirl control valves, but they
generally don't cause the symptoms you're having.

Sounds very much like a vacuum problem, or a MAF (mass air flow) sensor
problem.
Lack of vacuum will give those exact problems, and so could a faulty MAF
sensor.

Would it cause the throttle position discrepancy engine code? I would
expect it to be actuated by a stepper motor rather than vacuum.
The inlet swirl control valves were vacuum controlled. They're position is
not critical, as the sole purpose of them is to partially restrict the flow
in through one inlet port on each cylinder to create a swirl effect and
improve combustion under set conditions. They are held open by spring
pressure, and closed by the vacuum. If they get gunked up, they can stick
shut or open, which usually causes some loss of power (more so at high revs
due to restricted airflow), and smoking.

Personally, I think you've been given the wrong description of the fault
codes. I'd suspect it's more likely to be a Boost Pressure Discrepency
fault, but the garage is using diagnostic kit that doesn't supply the
correct description for the code (and the garage doesn't have a clue about
diesels). Can you get the garage to supply the actual fault code numbers?
I'd guess it's a P0101, or P1101 code that's stored...




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