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Re: 62mm Throttle Body installed

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  #1  
Old   
Will Honea
 
Posts: n/a

Default Re: 62mm Throttle Body installed - 07-01-2003 , 01:35 AM






On Mon, 30 Jun 2003 06:02:12 UTC "Carlo Jr." <carlojr (AT) attbi (DOT) com>
wrote:

Quote:
"DougW" <post.replies (AT) invalid (DOT) address> wrote in message
news:NfOLa.346204$3n5.223799 (AT) news2 (DOT) central.cox.net...
Eric Bailey wrote:
I actually snapped a screw off inside the 2.5L TB. Don't know why.. it
wasn't tight. The thing just snapped in half. So one of my sensors is
only
being held on by three screws.

Should be fine. Extracting that screw isn't going to be easy unless you
have
a drill press and vice. Going by hand is just asking to drill extra holes
in the TB.

Reminds me of when I was an aircraft machinist @ Beale AFB. Was supposed to
be married in May & was informed on a Tuesday in February that I was to go
to Okinawa the following Friday. I was extremely displeased & was even more
displeased when they sent me out on a "line job" late Thursday afternoon. My
flight was leaving @ 3:00AM & I wanted to pack, get some sleep, etc - rather
than actually do any work. I was a bitter man. So.....someone had broken off
a #4 screw on the engine somewhere & needed a machinist to come drill & tap
it for him.......trying to drill a straight hole while still very angry &
cussing rather loudly, lead to an off center hole - "screw it - just go
another size larger". Well I think I finally finished with a 1/4-28 &
stomped down the flight line, back to the shop & then to the barracks. The
next AM - got up in the air & when it was ok to unbuckle, I jumped up on top
of the baggage to take a nap. All of a sudden, it dawned on me - I jumped
out of a sound sleep, hitting my head on the upper bulkhead & screamed out
for someone to tell me the tail number of the aircraft........ "Son of a
Bitch!!!!!!! This is the one I worked on yesterday" Never saw so many brave
men panic all at once before. I became a better machinist after that day - &
I must say that I believe that I have a pretty good reputation as a
pharmacist. Every bolt I turn & every prescription I fill is as if I may
have to use that product (like, maybe the next AM)
Guys like you were the reason I frequently carried an extra chute when
I went out to test hop a/c. Maintainance improved markedly when it
became known that I frequently required the crew chief to ride along
when testing his fixes...

--
Will Honea <whonea (AT) codenet (DOT) net>


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  #2  
Old   
Carlo Jr.
 
Posts: n/a

Default Re: 62mm Throttle Body installed - 07-01-2003 , 03:00 AM






yeah......& this was actually AFTER I learned how to be a "close tolerance
aircraft machinist" on the SR-71 for a year. This was at a time when + or -
..002" was really tight & the smallest finish cut we could take was.010" (or
the cutting tool would just flex) & we had to be + or - .0001
We live & we learn - yet it seems that the more we learn - the more we
realize how ignorant we are

--
Carlo F. Serusa, Jr. RPh
carlo.jr (AT) comcast (DOT) net
'98 Sahara TJ - '89 YJ - '79 Scout II
O|||||||O
'92 Explorer '65 Mustang


"Will Honea" <whonea (AT) codenet (DOT) net> wrote

Quote:
On Mon, 30 Jun 2003 06:02:12 UTC "Carlo Jr." <carlojr (AT) attbi (DOT) com
wrote:


"DougW" <post.replies (AT) invalid (DOT) address> wrote in message
news:NfOLa.346204$3n5.223799 (AT) news2 (DOT) central.cox.net...
Eric Bailey wrote:
I actually snapped a screw off inside the 2.5L TB. Don't know why..
it
wasn't tight. The thing just snapped in half. So one of my sensors
is
only
being held on by three screws.

Should be fine. Extracting that screw isn't going to be easy unless
you
have
a drill press and vice. Going by hand is just asking to drill extra
holes
in the TB.

Reminds me of when I was an aircraft machinist @ Beale AFB. Was supposed
to
be married in May & was informed on a Tuesday in February that I was to
go
to Okinawa the following Friday. I was extremely displeased & was even
more
displeased when they sent me out on a "line job" late Thursday
afternoon. My
flight was leaving @ 3:00AM & I wanted to pack, get some sleep, etc -
rather
than actually do any work. I was a bitter man. So.....someone had broken
off
a #4 screw on the engine somewhere & needed a machinist to come drill &
tap
it for him.......trying to drill a straight hole while still very angry
&
cussing rather loudly, lead to an off center hole - "screw it - just go
another size larger". Well I think I finally finished with a 1/4-28 &
stomped down the flight line, back to the shop & then to the barracks.
The
next AM - got up in the air & when it was ok to unbuckle, I jumped up on
top
of the baggage to take a nap. All of a sudden, it dawned on me - I
jumped
out of a sound sleep, hitting my head on the upper bulkhead & screamed
out
for someone to tell me the tail number of the aircraft........ "Son of a
Bitch!!!!!!! This is the one I worked on yesterday" Never saw so many
brave
men panic all at once before. I became a better machinist after that
day - &
I must say that I believe that I have a pretty good reputation as a
pharmacist. Every bolt I turn & every prescription I fill is as if I may
have to use that product (like, maybe the next AM)

Guys like you were the reason I frequently carried an extra chute when
I went out to test hop a/c. Maintainance improved markedly when it
became known that I frequently required the crew chief to ride along
when testing his fixes...

--
Will Honea <whonea (AT) codenet (DOT) net



Reply With Quote
  #3  
Old   
Eric Bailey
 
Posts: n/a

Default Re: 62mm Throttle Body installed - 07-01-2003 , 11:17 AM



"yet it seems that the more we learn - the more we realize how ignorant we
are"

So true...

Eric


"Carlo Jr." <carlo.jr (AT) comcast (DOT) net> wrote

Quote:
yeah......& this was actually AFTER I learned how to be a "close tolerance
aircraft machinist" on the SR-71 for a year. This was at a time when +
or -
.002" was really tight & the smallest finish cut we could take was.010"
(or
the cutting tool would just flex) & we had to be + or - .0001
We live & we learn - yet it seems that the more we learn - the more we
realize how ignorant we are

--
Carlo F. Serusa, Jr. RPh
carlo.jr (AT) comcast (DOT) net
'98 Sahara TJ - '89 YJ - '79 Scout II
O|||||||O
'92 Explorer '65 Mustang


"Will Honea" <whonea (AT) codenet (DOT) net> wrote in message
news:JxX2tWiP5BNp-pn2-gbw0MdYZ27qc (AT) anon (DOT) none.net...
On Mon, 30 Jun 2003 06:02:12 UTC "Carlo Jr." <carlojr (AT) attbi (DOT) com
wrote:


"DougW" <post.replies (AT) invalid (DOT) address> wrote in message
news:NfOLa.346204$3n5.223799 (AT) news2 (DOT) central.cox.net...
Eric Bailey wrote:
I actually snapped a screw off inside the 2.5L TB. Don't know
why..
it
wasn't tight. The thing just snapped in half. So one of my
sensors
is
only
being held on by three screws.

Should be fine. Extracting that screw isn't going to be easy unless
you
have
a drill press and vice. Going by hand is just asking to drill extra
holes
in the TB.

Reminds me of when I was an aircraft machinist @ Beale AFB. Was
supposed
to
be married in May & was informed on a Tuesday in February that I was
to
go
to Okinawa the following Friday. I was extremely displeased & was even
more
displeased when they sent me out on a "line job" late Thursday
afternoon. My
flight was leaving @ 3:00AM & I wanted to pack, get some sleep, etc -
rather
than actually do any work. I was a bitter man. So.....someone had
broken
off
a #4 screw on the engine somewhere & needed a machinist to come drill
&
tap
it for him.......trying to drill a straight hole while still very
angry
&
cussing rather loudly, lead to an off center hole - "screw it - just
go
another size larger". Well I think I finally finished with a 1/4-28 &
stomped down the flight line, back to the shop & then to the barracks.
The
next AM - got up in the air & when it was ok to unbuckle, I jumped up
on
top
of the baggage to take a nap. All of a sudden, it dawned on me - I
jumped
out of a sound sleep, hitting my head on the upper bulkhead & screamed
out
for someone to tell me the tail number of the aircraft........ "Son of
a
Bitch!!!!!!! This is the one I worked on yesterday" Never saw so many
brave
men panic all at once before. I became a better machinist after that
day - &
I must say that I believe that I have a pretty good reputation as a
pharmacist. Every bolt I turn & every prescription I fill is as if I
may
have to use that product (like, maybe the next AM)

Guys like you were the reason I frequently carried an extra chute when
I went out to test hop a/c. Maintainance improved markedly when it
became known that I frequently required the crew chief to ride along
when testing his fixes...

--
Will Honea <whonea (AT) codenet (DOT) net





Reply With Quote
  #4  
Old   
Carlo Jr.
 
Posts: n/a

Default Re: 62mm Throttle Body installed - 07-01-2003 , 07:32 PM



yeah......& this was actually AFTER I learned how to be a "close tolerance
aircraft machinist" on the SR-71 for a year. This was at a time when + or -
..002" was really tight & the smallest finish cut we could take was.010" (or
the cutting tool would just flex) & we had to be + or - .0001
We live & we learn - yet it seems that the more we learn - the more we
realize how ignorant we are

--
Carlo F. Serusa, Jr. RPh
carlo.jr (AT) comcast (DOT) net
'98 Sahara TJ - '89 YJ - '79 Scout II
O|||||||O
'92 Explorer '65 Mustang


"Will Honea" <whonea (AT) codenet (DOT) net> wrote

Quote:
On Mon, 30 Jun 2003 06:02:12 UTC "Carlo Jr." <carlojr (AT) attbi (DOT) com
wrote:


"DougW" <post.replies (AT) invalid (DOT) address> wrote in message
news:NfOLa.346204$3n5.223799 (AT) news2 (DOT) central.cox.net...
Eric Bailey wrote:
I actually snapped a screw off inside the 2.5L TB. Don't know why..
it
wasn't tight. The thing just snapped in half. So one of my sensors
is
only
being held on by three screws.

Should be fine. Extracting that screw isn't going to be easy unless
you
have
a drill press and vice. Going by hand is just asking to drill extra
holes
in the TB.

Reminds me of when I was an aircraft machinist @ Beale AFB. Was supposed
to
be married in May & was informed on a Tuesday in February that I was to
go
to Okinawa the following Friday. I was extremely displeased & was even
more
displeased when they sent me out on a "line job" late Thursday
afternoon. My
flight was leaving @ 3:00AM & I wanted to pack, get some sleep, etc -
rather
than actually do any work. I was a bitter man. So.....someone had broken
off
a #4 screw on the engine somewhere & needed a machinist to come drill &
tap
it for him.......trying to drill a straight hole while still very angry
&
cussing rather loudly, lead to an off center hole - "screw it - just go
another size larger". Well I think I finally finished with a 1/4-28 &
stomped down the flight line, back to the shop & then to the barracks.
The
next AM - got up in the air & when it was ok to unbuckle, I jumped up on
top
of the baggage to take a nap. All of a sudden, it dawned on me - I
jumped
out of a sound sleep, hitting my head on the upper bulkhead & screamed
out
for someone to tell me the tail number of the aircraft........ "Son of a
Bitch!!!!!!! This is the one I worked on yesterday" Never saw so many
brave
men panic all at once before. I became a better machinist after that
day - &
I must say that I believe that I have a pretty good reputation as a
pharmacist. Every bolt I turn & every prescription I fill is as if I may
have to use that product (like, maybe the next AM)

Guys like you were the reason I frequently carried an extra chute when
I went out to test hop a/c. Maintainance improved markedly when it
became known that I frequently required the crew chief to ride along
when testing his fixes...

--
Will Honea <whonea (AT) codenet (DOT) net



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