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W124 300TDT Diesel wont start 1991

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  #11  
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Ruddy Duck
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-26-2007 , 10:08 PM






heav wrote:
Quote:
On Mar 23, 11:44 am, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
Air bubbles.... That's the problem.

Your fuel system has an air leak - at a filter, hose clamp or just a
deteriorated fuel hose. Once air creeps in, usually overnight, starting
is difficult. That's because air can be compressed (fluid cannot be
compressed) so when the injection pump pushes 2,000 psi pressure to the
injectors the air absorbs the pressure and the injectors don't open --
until the air has been expelled from the high pressure lines by your
expensive cranking with the starter.

If you changed a filter check that it's really tight, then check if all
the fuel hose clamps are tight and wipe the fuel hoses with a medium
dark, not black, rag so any leaks or weeping really show up on the dark
rag. You should know the the new ultra low sulfur diesel #2 affects some
old, dried out hoses and sealing "O" rings and so, causes leaks.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

I have been having the same problem with my 1982 300 TDT. Air appears
in the in-line filter that is before the priming pump. The air
appears to be getting in somewhere between the tank and the engine
compartment. I have replaced all the hoses under the hood and checked
the hoses between the tank and the metal lines from the tank to the
engine compartment, but the air continues to get into the system. It
appears that I am going to have to remove the tank from the vehicle
and replace all the hoses between the tank and the expansion tank.

Does anyone know if bad hoses between the big tank and the expansion
tank would put air into the fuel lines that run between the tank and
the priming pump?

Sounds like we are similarly afflicted. I am going to replace the fuel
lines, and the primer pump on mine and see how that goes.


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  #12  
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-->> T.G. Lambach
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-27-2007 , 11:19 AM






To both of you, I suggest you first check the highest fuel line /
filters because the air enters the system when the fuel flow stops after
shut down. That's because the fuel wants to be at the lowest level so a
slight vacuum is created at the high points of the fuel lines like the
spin on filter for instance. Think of a siphon - it works so long as
it's intact. A bubble inside the small clear plastic filter is OK for it
stays there.
I'd start at the fuel input to the injection pump and work backwards
because the air is probably getting into the IP while the engine is shut
down - that's why starting is the problem.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

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  #13  
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heav
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-27-2007 , 02:09 PM



On Mar 27, 9:19 am, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
Quote:
To both of you, I suggest you first check the highest fuel line /
filters because the air enters the system when the fuel flow stops after
shut down. That's because the fuel wants to be at the lowest level so a
slight vacuum is created at the high points of the fuel lines like the
spin on filter for instance. Think of a siphon - it works so long as
it's intact. A bubble inside the small clear plastic filter is OK for it
stays there.
I'd start at the fuel input to the injection pump and work backwards
because the air is probably getting into the IP while the engine is shut
down - that's why starting is the problem.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.
I seem to have eliminated the problems with leaks on the return lines
and the filters. If I park the car facing downhill it seems to help
with the starting problem. The other day I checked the in-line
transparent filter when I started the car and there were a couple of
tiny bubbles caught in the two high spots. Then I drove 40 miles and
opened the hood and looked at the filter and it had large air bubbles
in it.

Does that seem to be saying the leak is back by the tank someplace?

Paul



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  #14  
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-->> T.G. Lambach
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-27-2007 , 06:05 PM



Possibly, but don't forget that air expands with temperature so a small
cold bubble will be larger when it's warm, but I'd check the hose clamps
near that filter.
If the ONLY problem is during starting the problem is very close to (or
at) the injection pump but if there's sputtering DURING driving the air
leak could be back at the tank's hoses.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

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  #15  
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Ruddy Duck
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-27-2007 , 08:55 PM



-->> T.G. Lambach <<-- wrote:
Quote:
To both of you, I suggest you first check the highest fuel line /
filters because the air enters the system when the fuel flow stops after
shut down. That's because the fuel wants to be at the lowest level so a
slight vacuum is created at the high points of the fuel lines like the
spin on filter for instance. Think of a siphon - it works so long as
it's intact. A bubble inside the small clear plastic filter is OK for it
stays there.
I'd start at the fuel input to the injection pump and work backwards
because the air is probably getting into the IP while the engine is shut
down - that's why starting is the problem.
Sounds logical, thanks!


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  #16  
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heav
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-28-2007 , 07:17 AM



On Mar 27, 3:05 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
Quote:
Possibly, but don't forget that air expands with temperature so a small
cold bubble will be larger when it's warm, but I'd check the hose clamps
near that filter.
If the ONLY problem is during starting the problem is very close to (or
at) the injection pump but if there's sputtering DURING driving the air
leak could be back at the tank's hoses.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

Once the car is running the engine runs perfectly with good power and
no misfiring. I have replaced all the hoses except the semi opaque
plastic ones and have replaced and tightened all the clamps and
installed a new priming pump. Those things were all done some time
ago, and I have stopped getting air bubbles in the semi opaque lines
that run between the big spin on filter housing and the injection
pump.

Are there seals in the pump itself that may have begun to fail?

Paul



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  #17  
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-->> T.G. Lambach
 
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Default Re: W124 300TDT Diesel wont start 1991 - 03-28-2007 , 12:41 PM



No bubbles? If that's so then two new suspects come to mind - - glow
plug system and engine shut down device. The shut down pulls the fuel
rack inside the IP to OFF. These devices in the old 5 cylinder motors
are vacuum powered (a bellows) that eventually wears out and gets lube
oil logged and sluggish. It could be the cause. The glow plugs depend on
a relay and a fuse.
The IP is the very last place to look, IMHO. That's Bosch diesel
specialist work so be very sure EVERYTHING else is OK before taking out
the IP for service.
--
© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

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