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9-3 viggen - Throttle Motor. Full PWM in Closing Direction

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  #1  
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pzi
 
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Default 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-11-2007 , 10:30 AM






I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?
When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?


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  #2  
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Colin Stamp
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-11-2007 , 12:18 PM






On 11 Apr 2007 08:30:34 -0700, "pzi" <pzi (AT) pzi (DOT) net> wrote:

Quote:
I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?
When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?
PWM is "Pulse-Width Modulation". It's the method the ECU uses to
control the amount of force the motor applies to open and close the
butterfly. Both codes seem to be different levels of the same problem
- the ECU is having to drive the motor harder than expected to close
the throttle. Full PWM would mean that the ECU has had to turn the
motor power up to maximum when trying to close the throttle, and it's
still not enough.
I don't think it'll be the throttle cable, since that's not involved
in actually moving the valve unless the "limp-home" solenoid is
engaged.
It would have to be something about the throttle body itself, like a
sticking butterfly. I would check everything you disturbed around the
throttle body. Is it possible that it might not be bolted down flat so
it's a bit distorted?

Cheers,

Colin.


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  #3  
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pzi
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-11-2007 , 01:45 PM



On Apr 11, 11:18 am, Colin Stamp <col.dust... (AT) stamp (DOT) plus.com> wrote:
Quote:
On 11 Apr 2007 08:30:34 -0700, "pzi" <p... (AT) pzi (DOT) net> wrote:

I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?
When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?

PWM is "Pulse-Width Modulation". It's the method the ECU uses to
control the amount of force the motor applies to open and close the
butterfly. Both codes seem to be different levels of the same problem
- the ECU is having to drive the motor harder than expected to close
the throttle. Full PWM would mean that the ECU has had to turn the
motor power up to maximum when trying to close the throttle, and it's
still not enough.
I don't think it'll be the throttle cable, since that's not involved
in actually moving the valve unless the "limp-home" solenoid is
engaged.
It would have to be something about the throttle body itself, like a
sticking butterfly. I would check everything you disturbed around the
throttle body. Is it possible that it might not be bolted down flat so
it's a bit distorted?

Cheers,

Colin.

The only parts that I disconnected from the throttle body was the limp-
home solenoid - I unscrewed it completely since I could not disconnect
the connector, 10-pin throttle body connector and two hoses. I left
the throttle body bolted to the intake manifold.
I will try to wiggle all connectors and maybe apply some electric
contact spray. I will also clean the valve itself with the cleaning
solution I have from my volvo throttle body procedure...

thanks
-Peter



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  #4  
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Dave Hinz
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-11-2007 , 05:09 PM



On 11 Apr 2007 08:30:34 -0700, pzi <pzi (AT) pzi (DOT) net> wrote:
Quote:
I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?
Take a look at the spring on the left side of your throttle assembly,
where the cable from the pedal goes in to it. There's a spring there
which can be adjusted. lift up the tail on the left /bottom (little tab
of spring sticks out), rotate the black plastic assembly in the
direction that adds spring tension. Start with one notch. Not sure I
can describe the base setting of mine without pictures.


Quote:
When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?

I'd say that since you have the means to read and clear the codes,
adjust the mechanical problem that you can, and see if the other code
goes away. The throttle assembly isn't too much of a PITA to replace
but it's not cheap. The local specialist told me "sometimes resetting
it takes care of things" but obviously that doesn't address the root
cause of why it jumped a notch in the first place.

Let us know what you find, please. More data we have on this beastie
the better.

Dave Hinz



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  #5  
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Colin Stamp
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-12-2007 , 11:29 AM



On 11 Apr 2007 11:45:34 -0700, "pzi" <pzi (AT) pzi (DOT) net> wrote:

Quote:
The only parts that I disconnected from the throttle body was the limp-
home solenoid - I unscrewed it completely since I could not disconnect
the connector, 10-pin throttle body connector and two hoses. I left
the throttle body bolted to the intake manifold.
I will try to wiggle all connectors and maybe apply some electric
contact spray. I will also clean the valve itself with the cleaning
solution I have from my volvo throttle body procedure...

thanks
-Peter
One possibility is that something went wrong when you disturbed the
limp-home solenoid, and now it's permanently engaged, so the throttle
cable is locked to the butterfly.

As soon as the ECU tries to set a different position to the pedal,
it'll generate errors, and you might be able to feel it through the
pedal.

Cheers,

Colin.


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  #6  
Old   
pzi
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-12-2007 , 04:20 PM



On Apr 11, 4:09 pm, Dave Hinz <DaveH... (AT) gmail (DOT) com> wrote:
Quote:
On 11 Apr 2007 08:30:34 -0700, pzi <p... (AT) pzi (DOT) net> wrote:

I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?

Take a look at the spring on the left side of your throttle assembly,
where the cable from the pedal goes in to it. There's a spring there
which can be adjusted. lift up the tail on the left /bottom (little tab
of spring sticks out), rotate the black plastic assembly in the
direction that adds spring tension. Start with one notch. Not sure I
can describe the base setting of mine without pictures.

When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?

I'd say that since you have the means to read and clear the codes,
adjust the mechanical problem that you can, and see if the other code
goes away. The throttle assembly isn't too much of a PITA to replace
but it's not cheap. The local specialist told me "sometimes resetting
it takes care of things" but obviously that doesn't address the root
cause of why it jumped a notch in the first place.

Let us know what you find, please. More data we have on this beastie
the better.

Dave Hinz
I took the electrical connectors apart (limp solenoid, 10pin throttle)
sprayed with electrical cleaning spray and put them back and the ride
to and from work went without any faults at the cpu.
I was very gentle with the car and did not accelerate too much like I
did the first time (full throttle to say 100mph). I will try that
again on the weekend when I don't need the car to commute to work.
Thank you all for comments - I feel like I am learning from you guys!

Also, Is there a good description of the Saab throttle body operation?
I am kind of lost with butterflies, limp homes, etc. I am interested
in the limp home mostly since I may have distrubed it.

cheers - Peter



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  #7  
Old   
Colin Stamp
 
Posts: n/a

Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-12-2007 , 05:45 PM



On 12 Apr 2007 14:20:02 -0700, "pzi" <pzi (AT) pzi (DOT) net> wrote:

Quote:
On Apr 11, 4:09 pm, Dave Hinz <DaveH... (AT) gmail (DOT) com> wrote:
On 11 Apr 2007 08:30:34 -0700, pzi <p... (AT) pzi (DOT) net> wrote:

I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?

Take a look at the spring on the left side of your throttle assembly,
where the cable from the pedal goes in to it. There's a spring there
which can be adjusted. lift up the tail on the left /bottom (little tab
of spring sticks out), rotate the black plastic assembly in the
direction that adds spring tension. Start with one notch. Not sure I
can describe the base setting of mine without pictures.

When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?

I'd say that since you have the means to read and clear the codes,
adjust the mechanical problem that you can, and see if the other code
goes away. The throttle assembly isn't too much of a PITA to replace
but it's not cheap. The local specialist told me "sometimes resetting
it takes care of things" but obviously that doesn't address the root
cause of why it jumped a notch in the first place.

Let us know what you find, please. More data we have on this beastie
the better.

Dave Hinz

I took the electrical connectors apart (limp solenoid, 10pin throttle)
sprayed with electrical cleaning spray and put them back and the ride
to and from work went without any faults at the cpu.
I was very gentle with the car and did not accelerate too much like I
did the first time (full throttle to say 100mph). I will try that
again on the weekend when I don't need the car to commute to work.
Thank you all for comments - I feel like I am learning from you guys!

Also, Is there a good description of the Saab throttle body operation?
I am kind of lost with butterflies, limp homes, etc. I am interested
in the limp home mostly since I may have distrubed it.

cheers - Peter
Well basically, it's like this...

The cable from the pedal operates the pedal arm. This turns sensors so
the ECU knows how much power you want. The ECU then controls the
throttle motor which actually opens the throttle disk (the butterfly).
The pedal spindle and the throttle spindle should be separate from
one-another normally, so with the ignition off, you should be able to
move the pedal arm and the throttle spindle won't follow that
movement.

In limp-home mode, the solenoid does something which locks these two
spindles together, so the throttle just follows the pedal position,
and the motor can't make any difference.

I've just had a look in the manual, and what I didn't realize before
is that the throttle body actually latches itself into limp-home mode
when the solenoid is triggered, and it needs to be manually re-set. If
you just clear the error codes without re-setting limp-home mechanism,
"trouble codes P1263 or P1251 will be generated".

So, it looks pretty certain that your throttle body is latched into
limp-home mode.

Here's the procedure to reset it.

http://www.stamp.plus.com/temp/Limp_home_reset_1.jpg
http://www.stamp.plus.com/temp/Limp_home_reset_2.jpg

When you've finished, moving the pedal arm with the ignition off
shouldn't cause the throttle spindle to move.

Cheers,

Colin.


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  #8  
Old   
Colin Stamp
 
Posts: n/a

Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-13-2007 , 12:55 PM



On Fri, 13 Apr 2007 01:21:40 GMT, - Bob - <uctraing (AT) ultranet (DOT) com>
wrote:

Quote:
On Thu, 12 Apr 2007 23:45:33 +0100, Colin Stamp
col.dustbin (AT) stamp (DOT) plus.com> wrote:

When you've finished, moving the pedal arm with the ignition off
shouldn't cause the throttle spindle to move.

Cheers,

Colin.


What models/years does this fly by wire architecture apply to?
Not sure. I think it might be a Trionic 7 thing.

Cheers,

Colin.


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  #9  
Old   
pzi
 
Posts: n/a

Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-13-2007 , 04:46 PM



On Apr 12, 4:45 pm, Colin Stamp <col.dust... (AT) stamp (DOT) plus.com> wrote:
Quote:
On 12 Apr 2007 14:20:02 -0700, "pzi" <p... (AT) pzi (DOT) net> wrote:



On Apr 11, 4:09 pm, Dave Hinz <DaveH... (AT) gmail (DOT) com> wrote:
On 11 Apr 2007 08:30:34 -0700, pzi <p... (AT) pzi (DOT) net> wrote:

I get check engine light with two fault codes: 1260 and 1251 after I
took the cylinder head off to change the head gasket.
The first one 1260 is the "Throttle Return Spring. Too Low Force" and
the second one 1251 is "Throttle Motor. Full PWM in Closing
Direction". I understand the first one but what is PWM in the
second?

Take a look at the spring on the left side of your throttle assembly,
where the cable from the pedal goes in to it. There's a spring there
which can be adjusted. lift up the tail on the left /bottom (little tab
of spring sticks out), rotate the black plastic assembly in the
direction that adds spring tension. Start with one notch. Not sure I
can describe the base setting of mine without pictures.

When this happens I feel a bit of rough operation of the accelerator
pedal. I think this may be the accelerator pedal wire dirty or
damaged. Strange is that this does not happen all the time - all
clear for 30 min of driving and then it is. I read the codes and
clear them and its ok for next 30 min. Any other ideas?

I'd say that since you have the means to read and clear the codes,
adjust the mechanical problem that you can, and see if the other code
goes away. The throttle assembly isn't too much of a PITA to replace
but it's not cheap. The local specialist told me "sometimes resetting
it takes care of things" but obviously that doesn't address the root
cause of why it jumped a notch in the first place.

Let us know what you find, please. More data we have on this beastie
the better.

Dave Hinz

I took the electrical connectors apart (limp solenoid, 10pin throttle)
sprayed with electrical cleaning spray and put them back and the ride
to and from work went without any faults at the cpu.
I was very gentle with the car and did not accelerate too much like I
did the first time (full throttle to say 100mph). I will try that
again on the weekend when I don't need the car to commute to work.
Thank you all for comments - I feel like I am learning from you guys!

Also, Is there a good description of the Saab throttle body operation?
I am kind of lost with butterflies, limp homes, etc. I am interested
in the limp home mostly since I may have distrubed it.

cheers - Peter

Well basically, it's like this...

The cable from the pedal operates the pedal arm. This turns sensors so
the ECU knows how much power you want. The ECU then controls the
throttle motor which actually opens the throttle disk (the butterfly).
The pedal spindle and the throttle spindle should be separate from
one-another normally, so with the ignition off, you should be able to
move the pedal arm and the throttle spindle won't follow that
movement.

In limp-home mode, the solenoid does something which locks these two
spindles together, so the throttle just follows the pedal position,
and the motor can't make any difference.

I've just had a look in the manual, and what I didn't realize before
is that the throttle body actually latches itself into limp-home mode
when the solenoid is triggered, and it needs to be manually re-set. If
you just clear the error codes without re-setting limp-home mechanism,
"trouble codes P1263 or P1251 will be generated".

So, it looks pretty certain that your throttle body is latched into
limp-home mode.

Here's the procedure to reset it.

http://www.stamp.plus.com/temp/Limp_...me_reset_2.jpg

When you've finished, moving the pedal arm with the ignition off
shouldn't cause the throttle spindle to move.

Cheers,

Colin.

Great! - I think I was missing the reset. BTW what is the manual that
your pictures come from? I reqularly check google and ebay for signs
of computer based manuals for saab with no luck.




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  #10  
Old   
Colin Stamp
 
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Default Re: 9-3 viggen - Throttle Motor. Full PWM in Closing Direction - 04-14-2007 , 03:37 AM



On 13 Apr 2007 14:46:38 -0700, "pzi" <pzi (AT) pzi (DOT) net> wrote:

Quote:
Great! - I think I was missing the reset. BTW what is the manual that
your pictures come from? I reqularly check google and ebay for signs
of computer based manuals for saab with no luck.

Saab call it WIS (Workshop Information System). I bought mine a few
years ago from a Saab dealer, but searches for "saab wis" on eBay seem
to turn up a few hits.

Cheers,

Colin.


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