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  #21  
Old   
VanguardLH
 
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Default Re: OT: electric supercharging - 09-25-2009 , 11:13 PM






JD wrote:

Quote:
Why wouldn't you combine them? As long as you are using the same wastegate
they can be run in parallel.
But it doesn't seem like you would need the turbocharger (a gas-powered
supercharger) to handle the "load" of providing the extra HP at the mid-
to top-end of RPM if you already had a Whipple that can also handle that
same range. Would you actually spend the money on an undersized Whipple
to only handle the low-RPM range and not cover (provide enough flow) for
the higher RPMs? Whipple is pricey so it seems you'd just go with that.

If in parallel, how to you prevent the leakage in the turbo (to slow its
fan) if the Whipple is providing more pressure if no valving between to
prevent backflow? The wastegate is upstream of the turbo fins to divert
exhaust gases from over spinning the blades and creating too much
pressure. But if in parallel with a Whipple, it seems the pressure from
the Whipple (which comes up faster than the turbo) would back pedal into
the turbo and slow its fins.

From http://www.mazdarotary.net/images/tech_pics/turbodiagram.jpg, just
where is the output of the Whipple going to get connected? After the
turbo? Then what prevents backpressure from the Whipple into the turbo?

When inuse, I thought the VTES was in series with the turbo as shown at
http://www.cpowert.com/products/vtes.htm. Got some diagrams on how to
plumb superchargers that are in parallel to each other?

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  #22  
Old   
VanguardLH
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 12:03 AM






JD wrote:

Quote:
There are electrical losses no matter how you size it up and the
reason they don't generally build electric superchargers is for that
very reason. Power is not free; to make it, requires gas.
I doubt the consumers looking at getting turbos do so for fuel
efficiency. The same logic applies to any supercharger whether
electrical or mechanical.

Quote:
If you do a bit of math, to get even 10 PSI (to overcome just the
vacuum of the engine) takes a BIG electric motor.
I think you're stuck thinking of motors for your fridge or home heating
furnace. Those aren't efficient motors. What you need is the torque
to supply the air volume needed for the target pressure.

Quote:
An engine idling at 600 RPM will generate far more boost than a small
electric motor.
From the charts that I've seen for Whipple and turbos, boost doesn't
start until after 1000 RPM.

Quote:
In addition, the electric supercharger would draw enough power that
even at idle, the car would be a considerable gas hog just to get to
ambient pressure.
But the electrically driven supercharger is NOT running at idle (unless
tolerances for air flow were so tight that the fins have to spin in
order to provide only the amount of air flow needed to run at idle but
unboosted). It doesn't run constantly. It runs only on-demand and for
a very short interval.

Quote:
That is assuming it has the power to do that; which it won't. A
typical electric motor would lose 10% over direct-drive drive and the
size of the motor would be a limiting factor. A direct-drive
supercharger requires a belt or chain. An electric supercharger of
that size would require a huge motor and monstrous cables to conduct
the electricity. Its all about conservation of energy and you can't
beat the physics yet.
So far no one has even hinted at any physics involved. All claims have
been "you can't do that" without any proof. For rational discussions
on the progress and torque capacity of current electric motor design, I
don't think this is the newsgroup for that. I doubt anyone here is up
on that technology.

Also, there still seems to be confusion that the electric supercharger
is the only supercharger. I never said (and neither did the company)
that it replaces the turbocharger. The electrical system in the VTES
augmented vehicle probably will need redesign but considering it is
used on-demand for a very short interval at only the low-RPM range then
it hardly seems an impossible task. It doesn't sound like something
you just drop into your existing beater. This product is simply giving
the initial push, not supplying all the supercharging needs.

Quote:
Gor how many cubic feet of air per minute? To charge a 2.5 lire
engine just to ambient, would require a fan to move more than 600
cubic feet per minute of air. That is a lot of air.
Not really. That's only a cube of ~8-1/2 feet on each dimension and
you've got a whole minute to move it. Doesn't seem a difficult task at
all. Even a weak (that you can stop with your finger) 9-inch table fan
can supply 900 CFM (http://tinyurl.com/yby6q3g). Yes, it has a larger
diameter than the intake for a supercharger but the supercharger is
running at a huge difference in rotational speed for its fins but not
just for volumetric flow.

The volume isn't what's difficult to achieve. It's pressurizing that
volume. What does the turbocharger deliver when it kicks in? Up to
to 14 PSI (I doubt consumer cars are going that high) but I thought the
standard wastegate was calibrated for around 9 PSI for passenger cars.
Does the VTES pre-boost unit have to supply 9 PSI? Hardly. It doesn't
seem like the purpose of the VTES is to supplant the turbo but merely
augment it during its lag period so just 3-5 PSI is more than enough.

So at, say, 4 PSI, how much volume at ambient pressure must be
delivered to pressurize that 1.2 liter capacity? Isn't this a measure
of pressure over ambient? That is, we're not measuring
pounds-per-sq.inch-absolute but pounds-per-sq.inch-guage (which is
relative to the surrounding atmospheric pressure). If we're talking
absolute than 9 PSI would be a vacuum. Going from 14.7 PSI to 18.7 PSI
absolute is the 4 PSI differential (guage). How much more air goes
into the same 1.2 liter space (73 cubic inches) for a 29% increase in
pressure?

For the same volume of 73 cubic inches, how much 1-atmosphere air needs
to be delivered by the supercharger to produce 4 PSI (but without the
restraint that the temperature remain constant since coolers are used
in the turbo/supercharger setup)? Probably around 93 cu. in. I doubt
that an electric motor cannot produce a 4 PSI differential and deliver
a static volume replacement of 100 cubic inches. The VTES doesn't
provide the HP of a supercharger (of which turbocharger is a variety).
It doesn't need to provide the same higher PSI which incurs a much
higher volume of air delivery. It operates at a much lower RPM (so
less volume replacement rate) and under much less pressure.

I haven't found mention of how much PSI (over ambient) that the VTES
supercharger will deliver but it doesn't have to come even close to
what the typical supercharger delivers. Oops, I just reread the
wardsautoworld.com article from my other post that mentions the PSI:

http://wardsautoworld.com/ar/auto_visteon_eyes_electric/

They say about 5 PSI, so I wasn't far off on my guess of 4 PSI. Small
volumetric displacement (1.2 liter, 73 cu. in.), low PSI, short boost
interval. Sure seems doable to me.

"Controlled Power TechnologiesĒ VTES (Variable Torque Enhancement
System) electric supercharger (earlier post) is being incorporated in a
project by engine developer AVL and will also feature in the Ricardo-led
Ģ3 million (US$5-million) HyBoost program announced by the Technology
Strategy Board on 9 September. Both projects are seeking to maximize
powertrain efficiency at the lowest possible cost."
(http://www.greencarcongress.com/2009/09/cpt-vtes-20090922.html)

The AVL List GmbH company (www.avl.com) and the $5M HyBoost program
(http://www.greencarcongress.com/2009/09/tsb-10mil-20090910.html) don't
seem to be rip-off programs. All-electric cars obviously cannot use the
standard electrical system found in typical gas-powered vehicles of
today or yesteryear. Do hybrids not require a beefed up electrical
system? In one of the other articles I mentioned in my other post, the
VTES motor draws 220A steady state and 350A during acceleration so,
yes, the electrical system will have to be beefed up.

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  #23  
Old   
1 Lucky Texan
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 01:07 AM



On Sep 25, 6:30*pm, "JD" <m... (AT) home (DOT) ca> wrote:
Quote:
"VanguardLH" <V... (AT) nguard (DOT) LH> wrote in message

news:h9ftsr$t3j$1 (AT) news (DOT) albasani.net...

JD wrote:

It would still take WAY more electricity than the car's electrical system
can deliver.

Guess that depends on how many amps your alternator can put out, how
much is consumed during driving (after startup), and the difference left
over for reserve (usable to other devices). *I doubt that the load by
this pre-booster is large or sustained. *Just a short burst (surge) of
boost is all that is needed to compensate for turbo lag.

It doesn't matter. *There are electrical losses no matter how you size it up
and the reason they don't generally build electric superchargers is for that
very reason. *Power is not free; to make it, requires gas.

Even if it could, the electrical losses would limit how much
boost could be provided at any range.

All the blower has to do is pressurize the exhaust from the fan.
Doesn't take much horsepower to run an electrical motor even at 70K RPM..
I do doubt that it provides as much boost as the turbocharger. *It just
provides SOME boost before the turbo kicks in (i.e., to eliminate the
turbo lag). *That's why I said you need to look at their chart and then
create a NEW chart that shows the *differential* between the boost
afforded from the start of the curve to when the turbo takes over. *That
differential shows the pre-boost isn't that high. *If you look at their
chart, their pre-boost unit only provides half the boost and only over a
small 500 RPM range (between 1000 to 1500 RPM).

If you do a bit of math, to get even 10 PSI (to overcome just the vacuum of
the engine) takes a BIG electric motor.

A direct-drive supercharger would be FAR more efficient in combination
with the turbo.

But is still dependent on engine RPM whereas there is no RPM dependency
for an electrically controlled supercharger.

An engine idling at 600 RPM will generate far more boost than a small
electric motor. *In addition, the electric supercharger would draw enough
power that even at idle, the car would be a considerable gas hog just to get
to ambient pressure. *You would be better to size a direct-drive
supercharger and a wastegate for the application.

Turbochargers have a definite lag before there is enough exhaust flow to
spin its fan fast enough to pressurize its output. *Supercharger boost
(for dynamic compressor types) are dependent on the engine RPM. *This
VTES pre-boost supercharger isn't to add more horsepower but simply move
the curve of when it is available.

I doubt it works. *There are serious limitations to electric motors forsuch
applications.

I don't think the point of the experiment was to create a monster
horsepower car but to eliminate the turbo lag. *Nowadays the throttle
response for turbochargers is nearly the same to mechanically powered
superchargers. *Both still have lag. *The VTES description says it is a
compressor type supercharger so there would also be lag if it were
dependent on the engine RPM; however, since it is electrically
controlled, it can be made to provide boost faster than for the increase
in engine RPM. *Having this pre-booster handle the low RPM range also
means a larger turbocharger (with more lag) could be put into the car to
provide even more horsepower.

That is assuming it has the power to do that; which it won't. *A typical
electric motor would lose 10% over direct-drive drive and the size of the
motor would be a limiting factor. *A direct-drive supercharger requiresa
belt or chain. An electric supercharger of that size would require a huge
motor and monstrous cables to conduct the electricity. *Its all about
conservation of energy and you can't beat the physics yet.

"The superchargerĒs speed can increase from zero up to 70,000rpm in less
than 1/3 of a second.

That's great. *Gor how many cubic feet of air per minute? *To charge a 2.5
lire engine just to ambient, would require a fan to move more than 600 cubic
feet per minute of air. *That is a lot of air.



So how much lag is there with a compression-type supercharger? *How much
does the RPM have to come up before there is effectual pressurization?
An electrical supercharger doesn't have lag but might not be able to
handle as large a load for sustained periods - but then it doesn't look
like this was a standalone solution, either. *With your turbocharged car
and mashing down on the accelerator, how long before you feel that rush
of power kicks in? *With your supercharged car, how long after mashing
the accelerator before you get a significant increase in horsepower?
Does a mechanically-driven supercharger based on the engine's RPM not
have any lag?

The article says they are using a 25kW electrical motor at 12V. *There's
no way they're going to get over 2000 amps from the alternator. *I
doubt their motor is consuming 25kW but is instead simply designed to
operate at that current load for a sustained period because it makes for
a motor that can handle a large surge current. *It's a peak (or spike)
rating, not a sustained rating. *It might be that, yes, this motor can
take a high surge current for quick spin-up but it cannot be sustained.
Maybe it's only designed to handle the pre-boost load for a couple of
seconds (until when the turbo is expected to kick in).

With that short blurb of a "news" article, there are just too many
variables in implementation that are unknown. *More info is definitely
needed.

There is no way that any cable in any car (except hybrids and electric cars)
can handle 25KW, and most 25 KW motors are several hundred pounds.
Since what we want is a temporary influx of pressurized air, why not a
system that charges a pressure vessel at cruise, then dumps the air
through the intake when accelerating from a stop? Perhaps even recover
some braking energy with an air pump?

OBTW - I kinda like the idea of the aircar anyway - but that's off the
present topic;
http://www.mdi.lu/english/index.php

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  #24  
Old   
YKhan
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 04:39 PM



On Sep 25, 11:04*pm, cl... (AT) snyder (DOT) on.ca wrote:
Quote:
*And a 1 liter vehicle is going to have a battery capable of
repeatedly supplying close to a thousand amps of power? Or a charging
system capable of replentishing said battery?
Well, obviously a 1L engine would then need a full-sized lead-acid
battery, just like you'd find on any larger engine. That would be the
only concession to the electric supercharging. And of course, the
supercharger doesn't even need to kick in if all you're doing is
cruising along at low speeds, or you don't need to get away too
quickly from the stoplight. The ECU can probably determine when to
turn on the supercharger, depending on throttle position and RPM and
other factors. Or at least the ECU can probably supply a separate
computer over the CANBUS with all of this information so it can make
the determination.

Yousuf Khan

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  #25  
Old   
JD
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 07:16 PM



"VanguardLH" <V (AT) nguard (DOT) LH> wrote

Quote:
JD wrote:

Why wouldn't you combine them? As long as you are using the same
wastegate
they can be run in parallel.

But it doesn't seem like you would need the turbocharger (a gas-powered
supercharger) to handle the "load" of providing the extra HP at the mid-
to top-end of RPM if you already had a Whipple that can also handle that
same range. Would you actually spend the money on an undersized Whipple
to only handle the low-RPM range and not cover (provide enough flow) for
the higher RPMs? Whipple is pricey so it seems you'd just go with that.

If in parallel, how to you prevent the leakage in the turbo (to slow its
fan) if the Whipple is providing more pressure if no valving between to
prevent backflow? The wastegate is upstream of the turbo fins to divert
exhaust gases from over spinning the blades and creating too much
pressure. But if in parallel with a Whipple, it seems the pressure from
the Whipple (which comes up faster than the turbo) would back pedal into
the turbo and slow its fins.

From http://www.mazdarotary.net/images/tech_pics/turbodiagram.jpg, just
where is the output of the Whipple going to get connected? After the
turbo? Then what prevents backpressure from the Whipple into the turbo?

When inuse, I thought the VTES was in series with the turbo as shown at
http://www.cpowert.com/products/vtes.htm. Got some diagrams on how to
plumb superchargers that are in parallel to each other?
You would definitely need a one-way valve because, as you say, the
supercharger will build boost much faster. If all you are trying to do is
avoid turbo lag, and a turbo will generally make more power than a
supercharger because there are fewer parasitic losses, a supercharger for
low RPM and a honkin' big turbo for higer RPM applications would give you
good boost and good power through the entire rev range.

There was an article a couple of years back in one of the performance mags
where somebody had done it to an STi.

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  #26  
Old   
JD
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 07:44 PM



"VanguardLH" <V (AT) nguard (DOT) LH> wrote

Quote:
JD wrote:

There are electrical losses no matter how you size it up and the
reason they don't generally build electric superchargers is for that
very reason. Power is not free; to make it, requires gas.

I doubt the consumers looking at getting turbos do so for fuel
efficiency. The same logic applies to any supercharger whether
electrical or mechanical.

Then why use electrical ones when direct-drive ones are proven technology
and will be more efficient and effective?

Quote:
If you do a bit of math, to get even 10 PSI (to overcome just the
vacuum of the engine) takes a BIG electric motor.

I think you're stuck thinking of motors for your fridge or home heating
furnace. Those aren't efficient motors. What you need is the torque
to supply the air volume needed for the target pressure.

A high-efficiency electric motor is still in the 90-95% range. The 5-10%
represents losses. Electric motors get considerably heavie as they generate
more power because of how they work; all electric motors work on the same
basic principles.

Quote:
An engine idling at 600 RPM will generate far more boost than a small
electric motor.

From the charts that I've seen for Whipple and turbos, boost doesn't
start until after 1000 RPM.

In addition, the electric supercharger would draw enough power that
even at idle, the car would be a considerable gas hog just to get to
ambient pressure.

But the electrically driven supercharger is NOT running at idle (unless
tolerances for air flow were so tight that the fins have to spin in
order to provide only the amount of air flow needed to run at idle but
unboosted). It doesn't run constantly. It runs only on-demand and for
a very short interval.

You still need a huge motor with huge starting currents, which means huge
cables and a massive alternator to be effective in even the very small
window you are talking about.

Quote:
That is assuming it has the power to do that; which it won't. A
typical electric motor would lose 10% over direct-drive drive and the
size of the motor would be a limiting factor. A direct-drive
supercharger requires a belt or chain. An electric supercharger of
that size would require a huge motor and monstrous cables to conduct
the electricity. Its all about conservation of energy and you can't
beat the physics yet.

So far no one has even hinted at any physics involved. All claims have
been "you can't do that" without any proof. For rational discussions
on the progress and torque capacity of current electric motor design, I
don't think this is the newsgroup for that. I doubt anyone here is up
on that technology.

They should hint at it. An electric motor is still just a method of
converting electrical to mechanical energy and there are losses. A direct
drive supercharge is basically using gearing and it is mechanical energy
used directly. Herein lies the problem; to be effective, the electric motor
needs to generate comparable energies to the mechanical supercharger; which,
because of the physics of how electric motors work, is one big-assed motor.

Quote:
Also, there still seems to be confusion that the electric supercharger
is the only supercharger. I never said (and neither did the company)
that it replaces the turbocharger. The electrical system in the VTES
augmented vehicle probably will need redesign but considering it is
used on-demand for a very short interval at only the low-RPM range then
it hardly seems an impossible task. It doesn't sound like something
you just drop into your existing beater. This product is simply giving
the initial push, not supplying all the supercharging needs.

Then why would on use it at all? It would be parasitic at any rate and it
kinda doesn't really solve any problem at all.

Quote:
Gor how many cubic feet of air per minute? To charge a 2.5 lire
engine just to ambient, would require a fan to move more than 600
cubic feet per minute of air. That is a lot of air.

Not really. That's only a cube of ~8-1/2 feet on each dimension and
you've got a whole minute to move it. Doesn't seem a difficult task at
all. Even a weak (that you can stop with your finger) 9-inch table fan
can supply 900 CFM (http://tinyurl.com/yby6q3g). Yes, it has a larger
diameter than the intake for a supercharger but the supercharger is
running at a huge difference in rotational speed for its fins but not
just for volumetric flow.

When you push more air through a smaller opening, you increase the pressure.
A 9-inch fan would require less than 1/3 of the power of a 3-inch to
generate the same volume assuming there is no more than ambient resistance.
If you increase the resistance by 50% (typical in an engine inlet) you
require a motor nearly 9 times the power of the 9-inch fan. Add to the fact
that your table fan is an A/C motor and this application would be a DC motor
requirement. If you want to boost the pressure to ambient because of the
vacuum effect in an engine intake, and you are now doubling the requirement
again. If you boost to seven PSI, you are now doubling it again; you now
require 36 times the power of you tabletop fan.

Quote:
The volume isn't what's difficult to achieve. It's pressurizing that
volume. What does the turbocharger deliver when it kicks in? Up to
to 14 PSI (I doubt consumer cars are going that high) but I thought the
standard wastegate was calibrated for around 9 PSI for passenger cars.
Does the VTES pre-boost unit have to supply 9 PSI? Hardly. It doesn't
seem like the purpose of the VTES is to supplant the turbo but merely
augment it during its lag period so just 3-5 PSI is more than enough.

Actually, many are going much higher. An STi, stock, deleivers 14.2 PSI.
With some tuning, many people are running 21 to 25 PSI and even higher with
meth injection.

Quote:
So at, say, 4 PSI, how much volume at ambient pressure must be
delivered to pressurize that 1.2 liter capacity? Isn't this a measure
of pressure over ambient? That is, we're not measuring
pounds-per-sq.inch-absolute but pounds-per-sq.inch-guage (which is
relative to the surrounding atmospheric pressure). If we're talking
absolute than 9 PSI would be a vacuum. Going from 14.7 PSI to 18.7 PSI
absolute is the 4 PSI differential (guage). How much more air goes
into the same 1.2 liter space (73 cubic inches) for a 29% increase in
pressure?

A lot. Air compresses.

Quote:
For the same volume of 73 cubic inches, how much 1-atmosphere air needs
to be delivered by the supercharger to produce 4 PSI (but without the
restraint that the temperature remain constant since coolers are used
in the turbo/supercharger setup)? Probably around 93 cu. in. I doubt
that an electric motor cannot produce a 4 PSI differential and deliver
a static volume replacement of 100 cubic inches. The VTES doesn't
provide the HP of a supercharger (of which turbocharger is a variety).
It doesn't need to provide the same higher PSI which incurs a much
higher volume of air delivery. It operates at a much lower RPM (so
less volume replacement rate) and under much less pressure.

You are forgetting about the intake resistance of the engine; typically 1
atmosphere has an absolute pressure of 1006 mBar. In vacuum, MAP pressure
is typically in the 400mBar range. You have to boost to ambient and then
beyond to overcome the resistance.

Quote:
I haven't found mention of how much PSI (over ambient) that the VTES
supercharger will deliver but it doesn't have to come even close to
what the typical supercharger delivers. Oops, I just reread the
wardsautoworld.com article from my other post that mentions the PSI:

http://wardsautoworld.com/ar/auto_visteon_eyes_electric/

They say about 5 PSI, so I wasn't far off on my guess of 4 PSI. Small
volumetric displacement (1.2 liter, 73 cu. in.), low PSI, short boost
interval. Sure seems doable to me.

I don't buy it. I know electric motors and none that I know of would be
capable of doing what they claim on the power that they claim.

Quote:
"Controlled Power TechnologiesĒ VTES (Variable Torque Enhancement
System) electric supercharger (earlier post) is being incorporated in a
project by engine developer AVL and will also feature in the Ricardo-led
Ģ3 million (US$5-million) HyBoost program announced by the Technology
Strategy Board on 9 September. Both projects are seeking to maximize
powertrain efficiency at the lowest possible cost."
(http://www.greencarcongress.com/2009/09/cpt-vtes-20090922.html)

The AVL List GmbH company (www.avl.com) and the $5M HyBoost program
(http://www.greencarcongress.com/2009/09/tsb-10mil-20090910.html) don't
seem to be rip-off programs. All-electric cars obviously cannot use the
standard electrical system found in typical gas-powered vehicles of
today or yesteryear. Do hybrids not require a beefed up electrical
system? In one of the other articles I mentioned in my other post, the
VTES motor draws 220A steady state and 350A during acceleration so,
yes, the electrical system will have to be beefed up.
Beefed up? You would need a whole new generator system and a cable capable
of delivering 350A, with a safety margin, would be huge unless you want to
see the car burst into flames.

Seems to me that a conventional supercharger would be cost-effective and
have way more benefits than this gizmo.

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  #27  
Old   
JD
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 07:46 PM



"1 Lucky Texan" <alckytxn (AT) swbell (DOT) net> wrote

On Sep 25, 6:30 pm, "JD" <m... (AT) home (DOT) ca> wrote:
Quote:
"VanguardLH" <V... (AT) nguard (DOT) LH> wrote in message

news:h9ftsr$t3j$1 (AT) news (DOT) albasani.net...

JD wrote:

It would still take WAY more electricity than the car's electrical
system
can deliver.

Guess that depends on how many amps your alternator can put out, how
much is consumed during driving (after startup), and the difference left
over for reserve (usable to other devices). I doubt that the load by
this pre-booster is large or sustained. Just a short burst (surge) of
boost is all that is needed to compensate for turbo lag.

It doesn't matter. There are electrical losses no matter how you size it
up
and the reason they don't generally build electric superchargers is for
that
very reason. Power is not free; to make it, requires gas.

Even if it could, the electrical losses would limit how much
boost could be provided at any range.

All the blower has to do is pressurize the exhaust from the fan.
Doesn't take much horsepower to run an electrical motor even at 70K RPM.
I do doubt that it provides as much boost as the turbocharger. It just
provides SOME boost before the turbo kicks in (i.e., to eliminate the
turbo lag). That's why I said you need to look at their chart and then
create a NEW chart that shows the *differential* between the boost
afforded from the start of the curve to when the turbo takes over. That
differential shows the pre-boost isn't that high. If you look at their
chart, their pre-boost unit only provides half the boost and only over a
small 500 RPM range (between 1000 to 1500 RPM).

If you do a bit of math, to get even 10 PSI (to overcome just the vacuum
of
the engine) takes a BIG electric motor.

A direct-drive supercharger would be FAR more efficient in combination
with the turbo.

But is still dependent on engine RPM whereas there is no RPM dependency
for an electrically controlled supercharger.

An engine idling at 600 RPM will generate far more boost than a small
electric motor. In addition, the electric supercharger would draw enough
power that even at idle, the car would be a considerable gas hog just to
get
to ambient pressure. You would be better to size a direct-drive
supercharger and a wastegate for the application.

Turbochargers have a definite lag before there is enough exhaust flow to
spin its fan fast enough to pressurize its output. Supercharger boost
(for dynamic compressor types) are dependent on the engine RPM. This
VTES pre-boost supercharger isn't to add more horsepower but simply move
the curve of when it is available.

I doubt it works. There are serious limitations to electric motors for
such
applications.

I don't think the point of the experiment was to create a monster
horsepower car but to eliminate the turbo lag. Nowadays the throttle
response for turbochargers is nearly the same to mechanically powered
superchargers. Both still have lag. The VTES description says it is a
compressor type supercharger so there would also be lag if it were
dependent on the engine RPM; however, since it is electrically
controlled, it can be made to provide boost faster than for the increase
in engine RPM. Having this pre-booster handle the low RPM range also
means a larger turbocharger (with more lag) could be put into the car to
provide even more horsepower.

That is assuming it has the power to do that; which it won't. A typical
electric motor would lose 10% over direct-drive drive and the size of the
motor would be a limiting factor. A direct-drive supercharger requires a
belt or chain. An electric supercharger of that size would require a huge
motor and monstrous cables to conduct the electricity. Its all about
conservation of energy and you can't beat the physics yet.

"The superchargerĒs speed can increase from zero up to 70,000rpm in less
than 1/3 of a second.

That's great. Gor how many cubic feet of air per minute? To charge a 2.5
lire engine just to ambient, would require a fan to move more than 600
cubic
feet per minute of air. That is a lot of air.



So how much lag is there with a compression-type supercharger? How much
does the RPM have to come up before there is effectual pressurization?
An electrical supercharger doesn't have lag but might not be able to
handle as large a load for sustained periods - but then it doesn't look
like this was a standalone solution, either. With your turbocharged car
and mashing down on the accelerator, how long before you feel that rush
of power kicks in? With your supercharged car, how long after mashing
the accelerator before you get a significant increase in horsepower?
Does a mechanically-driven supercharger based on the engine's RPM not
have any lag?

The article says they are using a 25kW electrical motor at 12V. There's
no way they're going to get over 2000 amps from the alternator. I
doubt their motor is consuming 25kW but is instead simply designed to
operate at that current load for a sustained period because it makes for
a motor that can handle a large surge current. It's a peak (or spike)
rating, not a sustained rating. It might be that, yes, this motor can
take a high surge current for quick spin-up but it cannot be sustained.
Maybe it's only designed to handle the pre-boost load for a couple of
seconds (until when the turbo is expected to kick in).

With that short blurb of a "news" article, there are just too many
variables in implementation that are unknown. More info is definitely
needed.

There is no way that any cable in any car (except hybrids and electric
cars)
can handle 25KW, and most 25 KW motors are several hundred pounds.
Since what we want is a temporary influx of pressurized air, why not a
system that charges a pressure vessel at cruise, then dumps the air
through the intake when accelerating from a stop? Perhaps even recover
some braking energy with an air pump?

** Not a bad idea.

OBTW - I kinda like the idea of the aircar anyway - but that's off the
present topic;
http://www.mdi.lu/english/index.php

I do too, but yes, it is a ways off yet.

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  #28  
Old   
JD
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 07:47 PM



"YKhan" <yjkhan (AT) gmail (DOT) com> wrote

On Sep 25, 11:04 pm, cl... (AT) snyder (DOT) on.ca wrote:
Quote:
And a 1 liter vehicle is going to have a battery capable of
repeatedly supplying close to a thousand amps of power? Or a charging
system capable of replentishing said battery?
Well, obviously a 1L engine would then need a full-sized lead-acid
battery, just like you'd find on any larger engine. That would be the
only concession to the electric supercharging. And of course, the
supercharger doesn't even need to kick in if all you're doing is
cruising along at low speeds, or you don't need to get away too
quickly from the stoplight. The ECU can probably determine when to
turn on the supercharger, depending on throttle position and RPM and
other factors. Or at least the ECU can probably supply a separate
computer over the CANBUS with all of this information so it can make
the determination.

Yousuf Khan

Why not just use a smaller turbo? It would have the same effect.

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  #29  
Old   
bugalugs
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 09:05 PM



JD wrote:
Quote:
"YKhan" <yjkhan (AT) gmail (DOT) com> wrote in message
news:e67761a5-8b0f-4ee5-b0ec-e4faf13d62b3 (AT) v2g2000vbb (DOT) googlegroups.com...
On Sep 25, 11:04 pm, cl... (AT) snyder (DOT) on.ca wrote:
And a 1 liter vehicle is going to have a battery capable of
repeatedly supplying close to a thousand amps of power? Or a charging
system capable of replentishing said battery?

Well, obviously a 1L engine would then need a full-sized lead-acid
battery, just like you'd find on any larger engine. That would be the
only concession to the electric supercharging. And of course, the
supercharger doesn't even need to kick in if all you're doing is
cruising along at low speeds, or you don't need to get away too
quickly from the stoplight. The ECU can probably determine when to
turn on the supercharger, depending on throttle position and RPM and
other factors. Or at least the ECU can probably supply a separate
computer over the CANBUS with all of this information so it can make
the determination.

Yousuf Khan

Why not just use a smaller turbo? It would have the same effect.
Why not a little turbo for low RPM and a bigger one for the higher stuff.

Hang on.........that's what I've got !!

Seriously, and without going into the numbers, when you look at when
this device might be used, I would think that you're only going to get
about half-a-car-length advantage over the guy next to you when you get
to the next set of lights.

I like the idea but the practicality/benefits don't add up. Much like
designing a chocolate teapot.

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  #30  
Old   
VanguardLH
 
Posts: n/a

Default Re: OT: electric supercharging - 09-26-2009 , 11:25 PM



JD wrote:

Quote:
"VanguardLH" <V (AT) nguard (DOT) LH> wrote in message
news:h9k3or$5j2$1 (AT) news (DOT) albasani.net...
JD wrote:

There are electrical losses no matter how you size it up and the
reason they don't generally build electric superchargers is for that
very reason. Power is not free; to make it, requires gas.

I doubt the consumers looking at getting turbos do so for fuel
efficiency. The same logic applies to any supercharger whether
electrical or mechanical.

Then why use electrical ones when direct-drive ones are proven technology
and will be more efficient and effective?
I think the gimmick is to have more horsepower at the low RPM end of the
range instead of linearly (or even non-linearly) increasing along with
RPM. You start with more HP at the start of the curve instead of having
to building it up.

I've since talked with a buddy that is far more into cars than I am. He
goes to all the car shows, even the buff shows, and custom shows. His
son is going through tech school to be a car mechanic and he has lots of
contacts that have customized their cars (like father, like son). From
their experience with other jobbers, pre-boost units that just deliver 1
or 2 PSI to help at low RPM are often used by trucks that need low-speed
horsepower for towing. Because they are looking at getting horsepower
up immediately at the bottom end of the RPM range, superchargers don't
work for them. That's why I think the VTES is going to convince buyers
that often look at horsepower and off-the-mark takeoffs without having
to first rev their engines while holding down on the brakes.

Quote:
A high-efficiency electric motor is still in the 90-95% range. The 5-10%
represents losses. Electric motors get considerably heavie as they generate
more power because of how they work; all electric motors work on the same
basic principles.
Not if you're talking about electric motors that only have to provide a
peak load and don't run constantly at that load. Consider a 2-watt
resistor. Will it blow because you momentarily make it dissipate 4W?
Nope, but it better be a short interval.

Quote:
You still need a huge motor with huge starting currents, which means huge
cables and a massive alternator to be effective in even the very small
window you are talking about.
For a constant or sustained HP rating, yes. Doesn't appear to be the
situation here. I think at this point that we can only agree to
disagree. It will interesting to see how fruitful is the HyBoost
project and what car mfrs pickup on the VTES supercharger to include it
as an add-on option to their turbo package.

Quote:
Actually, many are going much higher. An STi, stock, deleivers 14.2 PSI.
With some tuning, many people are running 21 to 25 PSI and even higher with
meth injection.
I don't think the VTES is even targeting that after-market. It looks
like they want to provide a car mfr production solution for typical
passenger cars but let them go to smaller displacement engines to
improve (reduce) emissions.

Quote:
Going from 14.7 PSI to 18.7 PSI absolute is the 4 PSI differential
(guage). How much more air goes into the same 1.2 liter space (73
cubic inches) for a 29% increase in pressure?

A lot. Air compresses.
I used Boyle's law to determine how much ambient air would have to be
supplied to compress to 4 PSI and came up with the 74 cu. in
displacement in the engine would need 93 cu. in. That's for an ideal
gas with no temperature change due to pressure change. Maybe it would
be 100 cu. in. in reality for this pre-boot and turbo setup. The intake
volume went up 29%, the same as the pressure change, according to
Boyle's law (as I understood when I read it when replying here). I
didn't see a 29% (34% for the 5 PSI the article mentioned) as being "a
lot" but I guess you do.

Quote:
I don't buy it. I know electric motors and none that I know of would be
capable of doing what they claim on the power that they claim.
Well, since 1-2 PSI pre-boost superchargers have apparently existed
previously for use with low-RPM power improvement for truck towing, it
seems they're just trying to incrementally up the pressure. With a
smaller engine in the same car, they probably may have the extra room
for the pre-boost supercharger and its electric motor (or it might get
so tight that they'll have to remove the front grill and fenders to get
at anything).

Quote:
In one of the other articles I mentioned in my other post, the
VTES motor draws 220A steady state and 350A during acceleration so,
yes, the electrical system will have to be beefed up.

Beefed up? You would need a whole new generator system and a cable capable
of delivering 350A, with a safety margin, would be huge unless you want to
see the car burst into flames.
I'd suspect they wouldn't be using round stranded cables anymore but
instead bus bars. Or they could go with 0000 guage (0.46" diameter)
solid wire (not stranded) which means it would have to be pre-moulded to
the car and model since you couldn't bend it or do so as well to route
it through the confined constrains of a packed engine compartment.

Quote:
Seems to me that a conventional supercharger would be cost-effective and
have way more benefits than this gizmo.
That's why I mentioned the really high cost of adding a Whipple
supercharger, like six grand. The VTES would probably be offered as an
option to their turbo package (i.e., the consumer would first have to
choose to pay more to get the turbo and then decide if they also want
the VTES). It's hard to say what the production cost would be to add
the VTES supercharger to a turbocharged model (and then how much markup
the car mfr will charge for the luxury package). I don't want to even
hazard a guess as how much less the VTES option would be (in addition to
the turbo option) versus a Whipple supercharger alone option (which
appears very, very pricey).

It will be interesting to watch this project to see if it actually
provides a usable and far cheaper solution than the others presented
here. I remember the naysayers that claimed you couldn't achieve zero
resistance at room temperature but now we're experimenting with carbon
nanotubes. I'm hoping you'll be surprised. Alas, it's doubtful that
any of my future passenger work-a-day cars will have this stuff. I'm
more into practical cars these days than ego-puffing monster fun cars
(and which got me lots of tickets).

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