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85 Jetta needs pedal to start

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  #1  
Old   
pmoore44@gmail.com
 
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Default 85 Jetta needs pedal to start - 03-14-2007 , 08:20 PM






Working on an 85 Jetta GL with 1.8L gas, auto trans, ac, 210,000
miles. When we got the car four years ago, it started exactly like it
should - get in, turn on the key, wait until the fuel pump stopped
buzzing, kick the starter, and the engine started every time (well,
not every time until I put a relay into the wire going to the starter
solenoid to increase the current enough to overcome the heat swelling
problem). About six months ago, I began having trouble starting the
car, mostly when it was warm (not hot, not cold). I could always start
it, but it required some fluttering of the pedal to get things to
catch.
I've done a lot of stuff to this car trying to get it into better
shape. When it came to me, it pinged badly, and I discovered a
previous owner had removed the in-tank fuel pump and not replaced it.
Putting one in removed the ping (go figure!). I did a full tune on it
last summer: all filters, plugs, wires, cap, rotor, timing, etc. That
sure made it run smoother. I discovered that the fifth injector was
not injecting, so I replaced the sensor for it, which got it going. I
thought I had the problem solved when I did that, but it still proved
hard to start. I pulled the four engine injectors and replaced the
large and small o-rings and the burned-up ceramic shrouds. While I had
the intake manifold off (don't ask) I replaced the oxygen sensor. Now,
the car has plenty of zip and moves up through the gears very
smoothly; as a matter of fact, it drives almost like it was new.
At this point, it starts a lot easier than at its worst, but I still
have to flutter the pedal to make sure it will start - otherwise, it
will crank forever without catching. It no longer seems to be
temperature related. I keep it in a garage at home, but park it
outside all day at work. When I get into the 65-degree car in the
morning, it won't start without a little pedal flutter. When I go out
at the end of the workday and start the 25-degree car, it needs a
little pedal flutter to start.
I seem to be able to always start the car without incident, but my
wife and son have both run the battery down trying to get it going,
which is why I'm still pursuing the problem.
I have access to a complete shop every Friday night, with all the
tools anyone could ever want, so I can check out almost anything
anyone suggests (I'm auditing the open shop class offered through the
auto mechanics class at the local technical college).
So, the question is, what should I go after next?
Pat


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  #2  
Old   
pfjw@aol.com
 
Posts: n/a

Default Re: 85 Jetta needs pedal to start - 03-14-2007 , 09:01 PM






On Mar 14, 8:20 pm, pmoor... (AT) gmail (DOT) com wrote:
Quote:
Working on an 85 Jetta GL with 1.8L gas, auto trans, ac, 210,000
miles. When we got the car four years ago, it started exactly like it
should - get in, turn on the key, wait until the fuel pump stopped
buzzing, kick the starter, and the engine started every time (well,
not every time until I put a relay into the wire going to the starter
solenoid to increase the current enough to overcome the heat swelling
problem). About six months ago, I began having trouble starting the
car, mostly when it was warm (not hot, not cold). I could always start
it, but it required some fluttering of the pedal to get things to
catch.
I've done a lot of stuff to this car trying to get it into better
shape. When it came to me, it pinged badly, and I discovered a
previous owner had removed the in-tank fuel pump and not replaced it.
Putting one in removed the ping (go figure!). I did a full tune on it
last summer: all filters, plugs, wires, cap, rotor, timing, etc. That
sure made it run smoother. I discovered that the fifth injector was
not injecting, so I replaced the sensor for it, which got it going. I
thought I had the problem solved when I did that, but it still proved
hard to start. I pulled the four engine injectors and replaced the
large and small o-rings and the burned-up ceramic shrouds. While I had
the intake manifold off (don't ask) I replaced the oxygen sensor. Now,
the car has plenty of zip and moves up through the gears very
smoothly; as a matter of fact, it drives almost like it was new.
At this point, it starts a lot easier than at its worst, but I still
have to flutter the pedal to make sure it will start - otherwise, it
will crank forever without catching. It no longer seems to be
temperature related. I keep it in a garage at home, but park it
outside all day at work. When I get into the 65-degree car in the
morning, it won't start without a little pedal flutter. When I go out
at the end of the workday and start the 25-degree car, it needs a
little pedal flutter to start.
I seem to be able to always start the car without incident, but my
wife and son have both run the battery down trying to get it going,
which is why I'm still pursuing the problem.
I have access to a complete shop every Friday night, with all the
tools anyone could ever want, so I can check out almost anything
anyone suggests (I'm auditing the open shop class offered through the
auto mechanics class at the local technical college).
So, the question is, what should I go after next?
Pat
1. Burn the lowest-grade fuel possible.
2. Make sure your spark is strong and verify the action of the 5th
injector again.
3. Perhaps check the standing fuel pressure... you may have to click
the relay twice before you actually crank.
4. Crack in the coil (remote at best). Enough to bleed down on
starting, but the higher running-voltage makes it do OK.

All of the above based on the certainty that the fuel-filter is
clear... which is indicated by the fact that it runs well when
started.

Four SWAG & Random thoughts.

Peter Wieck
Wyncote, PA



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  #3  
Old   
dave AKA vwdoc1
 
Posts: n/a

Default Re: 85 Jetta needs pedal to start - 03-14-2007 , 09:13 PM



It sounds like the cold start injector/system is not functioning. Please
triple check that. IIRC the Cold start system can also function to start a
warm engine.
If it was functioning then the engine would at least initially start when
cold. It may die out but that would be another problem. ;-)
Also check the fuel distributor plate's position. I think it is adjustable
if needed.

Now if the idiot lights disappear when you, or your family, cranks over the
engine then you might need an ignition switch.

JMHO
--
later,
dave
(One out of many daves)

<pmoore44 (AT) gmail (DOT) com> wrote

Quote:
Working on an 85 Jetta GL with 1.8L gas, auto trans, ac, 210,000
miles. When we got the car four years ago, it started exactly like it
should - get in, turn on the key, wait until the fuel pump stopped
buzzing, kick the starter, and the engine started every time (well,
not every time until I put a relay into the wire going to the starter
solenoid to increase the current enough to overcome the heat swelling
problem). About six months ago, I began having trouble starting the
car, mostly when it was warm (not hot, not cold). I could always start
it, but it required some fluttering of the pedal to get things to
catch.
I've done a lot of stuff to this car trying to get it into better
shape. When it came to me, it pinged badly, and I discovered a
previous owner had removed the in-tank fuel pump and not replaced it.
Putting one in removed the ping (go figure!). I did a full tune on it
last summer: all filters, plugs, wires, cap, rotor, timing, etc. That
sure made it run smoother. I discovered that the fifth injector was
not injecting, so I replaced the sensor for it, which got it going. I
thought I had the problem solved when I did that, but it still proved
hard to start. I pulled the four engine injectors and replaced the
large and small o-rings and the burned-up ceramic shrouds. While I had
the intake manifold off (don't ask) I replaced the oxygen sensor. Now,
the car has plenty of zip and moves up through the gears very
smoothly; as a matter of fact, it drives almost like it was new.
At this point, it starts a lot easier than at its worst, but I still
have to flutter the pedal to make sure it will start - otherwise, it
will crank forever without catching. It no longer seems to be
temperature related. I keep it in a garage at home, but park it
outside all day at work. When I get into the 65-degree car in the
morning, it won't start without a little pedal flutter. When I go out
at the end of the workday and start the 25-degree car, it needs a
little pedal flutter to start.
I seem to be able to always start the car without incident, but my
wife and son have both run the battery down trying to get it going,
which is why I'm still pursuing the problem.
I have access to a complete shop every Friday night, with all the
tools anyone could ever want, so I can check out almost anything
anyone suggests (I'm auditing the open shop class offered through the
auto mechanics class at the local technical college).
So, the question is, what should I go after next?
Pat




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  #4  
Old   
al
 
Posts: n/a

Default Re: 85 Jetta needs pedal to start - 03-15-2007 , 05:01 AM



pmoore44 (AT) gmail (DOT) com wrote:

Quote:
Working on an 85 Jetta GL with 1.8L gas, auto trans, ac, 210,000
miles. When we got the car four years ago, it started exactly like it
should - get in, turn on the key, wait until the fuel pump stopped
buzzing, kick the starter, and the engine started every time (well,
not every time until I put a relay into the wire going to the starter
solenoid to increase the current enough to overcome the heat swelling
problem). About six months ago, I began having trouble starting the
car, mostly when it was warm (not hot, not cold). I could always start
it, but it required some fluttering of the pedal to get things to
catch.
I've done a lot of stuff to this car trying to get it into better
shape. When it came to me, it pinged badly, and I discovered a
previous owner had removed the in-tank fuel pump and not replaced it.
Putting one in removed the ping (go figure!). I did a full tune on it
last summer: all filters, plugs, wires, cap, rotor, timing, etc. That
sure made it run smoother. I discovered that the fifth injector was
not injecting, so I replaced the sensor for it, which got it going. I
thought I had the problem solved when I did that, but it still proved
hard to start. I pulled the four engine injectors and replaced the
large and small o-rings and the burned-up ceramic shrouds. While I had
the intake manifold off (don't ask) I replaced the oxygen sensor. Now,
the car has plenty of zip and moves up through the gears very
smoothly; as a matter of fact, it drives almost like it was new.
At this point, it starts a lot easier than at its worst, but I still
have to flutter the pedal to make sure it will start - otherwise, it
will crank forever without catching. It no longer seems to be
temperature related. I keep it in a garage at home, but park it
outside all day at work. When I get into the 65-degree car in the
morning, it won't start without a little pedal flutter. When I go out
at the end of the workday and start the 25-degree car, it needs a
little pedal flutter to start.
I seem to be able to always start the car without incident, but my
wife and son have both run the battery down trying to get it going,
which is why I'm still pursuing the problem.
I have access to a complete shop every Friday night, with all the
tools anyone could ever want, so I can check out almost anything
anyone suggests (I'm auditing the open shop class offered through the
auto mechanics class at the local technical college).
So, the question is, what should I go after next?
Pat
Perhaps the fuel pressure-regulator, that would affect hot/warm starting...


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  #5  
Old   
samstone@aol.com
 
Posts: n/a

Default Re: 85 Jetta needs pedal to start - 03-15-2007 , 06:11 AM



On 14 Mar 2007 18:20:27 -0700, pmoore44 (AT) gmail (DOT) com wrote:
Quote:
So, the question is, what should I go after next?
Pat

i'd check the ( thermo-time switch ) and the spray pattern
of the ( cold start valve ) and fuel pressure


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  #6  
Old   
Jim Behning
 
Posts: n/a

Default Re: 85 Jetta needs pedal to start - 03-17-2007 , 11:02 AM



On Thu, 15 Mar 2007 10:01:17 +0000, al <acickx111 (AT) gmail (DOT) com> wrote:

Quote:
pmoore44 (AT) gmail (DOT) com wrote:

Working on an 85 Jetta GL with 1.8L gas, auto trans, ac, 210,000
miles. When we got the car four years ago, it started exactly like it
should - get in, turn on the key, wait until the fuel pump stopped
buzzing, kick the starter, and the engine started every time (well,
not every time until I put a relay into the wire going to the starter
solenoid to increase the current enough to overcome the heat swelling
problem). About six months ago, I began having trouble starting the
car, mostly when it was warm (not hot, not cold). I could always start
it, but it required some fluttering of the pedal to get things to
catch.
I've done a lot of stuff to this car trying to get it into better
shape. When it came to me, it pinged badly, and I discovered a
previous owner had removed the in-tank fuel pump and not replaced it.
Putting one in removed the ping (go figure!). I did a full tune on it
last summer: all filters, plugs, wires, cap, rotor, timing, etc. That
sure made it run smoother. I discovered that the fifth injector was
not injecting, so I replaced the sensor for it, which got it going. I
thought I had the problem solved when I did that, but it still proved
hard to start. I pulled the four engine injectors and replaced the
large and small o-rings and the burned-up ceramic shrouds. While I had
the intake manifold off (don't ask) I replaced the oxygen sensor. Now,
the car has plenty of zip and moves up through the gears very
smoothly; as a matter of fact, it drives almost like it was new.
At this point, it starts a lot easier than at its worst, but I still
have to flutter the pedal to make sure it will start - otherwise, it
will crank forever without catching. It no longer seems to be
temperature related. I keep it in a garage at home, but park it
outside all day at work. When I get into the 65-degree car in the
morning, it won't start without a little pedal flutter. When I go out
at the end of the workday and start the 25-degree car, it needs a
little pedal flutter to start.
I seem to be able to always start the car without incident, but my
wife and son have both run the battery down trying to get it going,
which is why I'm still pursuing the problem.
I have access to a complete shop every Friday night, with all the
tools anyone could ever want, so I can check out almost anything
anyone suggests (I'm auditing the open shop class offered through the
auto mechanics class at the local technical college).
So, the question is, what should I go after next?
Pat
Perhaps the fuel pressure-regulator, that would affect hot/warm starting...
If you have all the tools I would vote for fuel pressure first. Fuel
pressure guage and Bentley can help. My 84 had a hot starting problems
that a "new" used cpr fixed. I also replaced the fuel distributor
somewhere in the life of the car. I think I was attempting to clean
the distributor and goofed somethng up. You can remove the cpr to
flush out the rust stuck in the fuel screen. It costs nothing if you
do not lose the copper crush washers.


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